You’ve decided to deploy dust monitoring equipment on your construction site. But selecting specific equipment requires understanding the strengths and limitations of different technologies. A real-time optical sensor and a gravimetric monitor measure dust differently, provide different accuracy levels, and serve different purposes. Choosing the wrong type for your needs wastes money. Choosing the right combination provides the compliance evidence and operational intelligence you actually need.
The UK Building Research Establishment guide on construction air quality monitoring identifies three primary dust monitoring categories: real-time optical (for operational alerts), continuous gravimetric (for legal compliance), and passive sampling (for baseline documentation). Most effective construction projects use all three.
Real-Time Optical Dust Monitors: Speed vs. Accuracy Trade-Off
Optical dust monitors use light to estimate particle concentration. Light from an LED scatters off dust particles; a photodiode measures the scattered light. Dust concentration is calculated from light scattering intensity. These monitors provide readings every second or every few seconds—immediate operational alerts.
They’re fast, inexpensive (£5,000-15,000), reliable, and require minimal maintenance (filter cleaning every few months). They measure PM10, PM2.5, and sometimes TSP. They work in most weather conditions (though rain and fog can affect readings).
The trade-off: accuracy is lower than gravimetric methods. Optical readings depend on particle size distribution (dust with many large particles reads differently than dust with few large particles in the same mass concentration). Humidity affects scattering. They typically have ±20-30% accuracy compared to gravimetric standard.
Use optical monitors for operational alerts and real-time site response. Don’t rely on them as your sole compliance evidence—regulators expect gravimetric data as the legal foundation.
Continuous Gravimetric Monitors: Accuracy With Complexity
Continuous gravimetric monitors (TEOM, BAM) collect dust on a filter and weigh it continuously. As dust accumulates, filter mass increases, and dust concentration is calculated. Some models weigh every 6 hours; others every 12 or 24 hours. They provide accuracy equivalent to legal 24-hour passive sampling but with more frequent data points.
They’re accurate (±5-10% compared to gravimetric standard), legally defensible, and provide continuous records that satisfy regulatory requirements. They measure PM10 and/or PM2.5.
The limitations: they’re expensive (£20,000-40,000 per unit), require regular maintenance (filter changes, quarterly recalibration), need stable AC power, and are less portable. Once installed, they stay in place. They also require expertise to operate correctly—improper installation or maintenance can invalidate data.
Use continuous gravimetric monitors at sensitive receptor locations where strong legal evidence is essential and at locations where exceedances are likely.
Passive Sampling: Legal Foundation Despite Delays
Passive sampling exposes a filter for 24 hours, collects dust on the filter, and sends the filter to an accredited laboratory for weighing. Results arrive 1-2 weeks after sampling. Accuracy is high (±5-10%) because it uses legal gravimetric standards. Results are legally defensible in enforcement proceedings.
The limitation: weeks of lag between exposure and results. Passive sampling tells you what happened last week, not what’s happening today. It’s essential for legal compliance documentation but useless for operational response.
Use passive sampling as your legal compliance foundation, often required by council conditions or Environmental Impact Assessments, at property boundaries and sensitive receptor locations.
Why Equipment Alone Doesn’t Ensure Compliance
A site with excellent equipment (optical sensors at boundaries, continuous gravimetric at sensitive receptors, passive sampling network, weather stations) still fails compliance if equipment data isn’t integrated into an operational management system. Equipment generates data. Systems generate intelligence. A PM10 spike is data. Understanding which site activity caused the spike, when it occurred, what response was deployed, and how long it took to restore compliant conditions is intelligence.
Equipment Selection Decision Matrix
Real-Time Optical: Best for operational alerts and multiple locations. Cost £5,000-15,000. Accuracy ±20-30%. Maintenance quarterly.
Continuous Gravimetric: Best for sensitive receptors and legal evidence. Cost £20,000-40,000. Accuracy ±5-10%. Maintenance monthly-quarterly.
Passive Sampling: Best for compliance foundation and cost-effectiveness. Cost £100-300 per sample. Accuracy ±5-10%. Maintenance weekly-bi-weekly.
FAQ: Dust Monitoring Equipment
Q: Should we use optical monitors or gravimetric—which is better?
A: They serve different purposes. Optical monitors provide fast alerts for operational response. Gravimetric monitors provide accurate compliance evidence. Use both: optical for day-to-day site management, gravimetric for regulatory documentation.
Q: How often must equipment be calibrated?
A: Typically quarterly for continuous gravimetric monitors. Real-time optical sensors should be recalibrated 2-4 times yearly. Passive sampling doesn’t require calibration (each batch is independently weighed).
Next Steps
Dust monitoring equipment selection should be driven by your project’s specific risks, regulatory requirements, and compliance strategy. Optical monitors for operational response, gravimetric for legal evidence, passive sampling as the compliance foundation.
If your construction project needs guidance on dust monitoring equipment selection and installation, contact EMSOL to discuss a monitoring strategy appropriate for your project’s specific risks and regulatory environment.