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Dust Monitoring Equipment Comparison Guide

Feb 1, 2026 | unpublished

You’ve decided to deploy dust monitoring equipment on your construction site. But selecting specific equipment requires understanding the strengths and limitations of different technologies. A real-time optical sensor and a gravimetric monitor measure dust differently, provide different accuracy levels, and serve different purposes. Choosing the wrong type for your needs wastes money. Choosing the right combination provides the compliance evidence and operational intelligence you actually need.

Effective dust monitoring strategies typically employ multiple measurement approaches: real-time optical monitoring for operational alerts, continuous gravimetric monitoring for legal compliance, and passive sampling for compliance documentation. Most effective construction projects use complementary combinations of these technologies.

Real-Time Optical Dust Monitors: Speed vs. Accuracy Trade-Off

Optical dust monitors use light to estimate particle concentration. Light from an LED scatters off dust particles; a photodiode measures the scattered light. Dust concentration is calculated from light scattering intensity. These monitors provide readings every second or every few seconds—immediate operational alerts.

They’re fast, inexpensive (typically £5,000-15,000), reliable, and require minimal maintenance (filter cleaning every few months). They measure PM10, PM2.5, and sometimes TSP. They work in most weather conditions (though rain and fog can affect readings).

The trade-off: accuracy varies significantly depending on monitor model and calibration. Uncalibrated optical monitors can have substantial errors compared to gravimetric standards. Research shows optical monitors can overestimate or underestimate depending on particle size distribution and humidity conditions. However, properly calibrated optical monitors can achieve acceptable accuracy levels comparable to gravimetric methods.

Use optical monitors for operational alerts and real-time site response. Advanced optical systems with AI-powered source identification provide source-specific actionable intelligence. Calibrate regularly to ensure accuracy. Don’t rely on them as your sole compliance evidence—regulators expect gravimetric data as the legal foundation.

Continuous Gravimetric Monitors: Accuracy With Complexity

Continuous gravimetric monitors (TEOM, BAM) collect dust on a filter and weigh it continuously. TEOM instruments measure with ±0.75% accuracy. They provide data at regular intervals and satisfy regulatory requirements. BAM instruments have largely become the preferred choice over TEOM due to greater reliability and lower operational complexity.

They’re accurate, legally defensible, and provide continuous records that satisfy regulatory requirements. They measure PM10 and/or PM2.5.

The limitations: they’re expensive (typically £20,000-40,000 per unit), require regular maintenance (filter changes, calibration), need stable AC power, and are less portable. Once installed, they stay in place. They also require expertise to operate correctly—improper installation or maintenance can invalidate data. Non-compliance from equipment failure can result in substantial penalties.

Use continuous gravimetric monitors at sensitive receptor locations where strong legal evidence is essential and at locations where exceedances are likely.

Passive Sampling: Legal Foundation Despite Delays

Passive sampling exposes a filter for 24 hours, collects dust on the filter, and sends the filter to an accredited laboratory for gravimetric weighing. Results arrive 1-2 weeks after sampling. Accuracy is high because it uses legally-recognized gravimetric standards. Results are legally defensible in enforcement proceedings.

The limitation: weeks of lag between exposure and results. Passive sampling tells you what happened last week, not what’s happening today. It’s essential for legal compliance documentation but useless for operational response.

Use passive sampling as your legal compliance foundation, often required by council conditions or Environmental Impact Assessments, at property boundaries and sensitive receptor locations.

Why Equipment Alone Doesn’t Ensure Compliance

A site with excellent equipment (optical sensors at boundaries, continuous gravimetric at sensitive receptors, passive sampling network, weather stations) still fails compliance if equipment data isn’t integrated into an operational management system. Equipment generates data. Systems generate intelligence. A PM10 spike is data. Understanding which site activity caused the spike, when it occurred, what response was deployed, and how long it took to restore compliant conditions is intelligence.

Equipment selection and system integration transform dust monitoring from data collection into active, source-identified compliance management.

Equipment Selection Decision Matrix

Real-Time Optical: Best for operational alerts and multiple locations. Cost typically £5,000-15,000. Accuracy variable; requires regular calibration. Maintenance quarterly.

Continuous Gravimetric (BAM/TEOM): Best for sensitive receptors and legal evidence. Cost typically £20,000-40,000. Accuracy high (BAM/TEOM ±0.75%). Maintenance monthly-quarterly.

Passive Sampling: Best for compliance foundation and cost-effectiveness. Cost typically £100-300 per sample. Accuracy high (gravimetric standard). Maintenance weekly-bi-weekly.

FAQ: Dust Monitoring Equipment

Q: Should we use optical monitors or gravimetric—which is better?

A: They serve different purposes. Optical monitors provide fast alerts for operational response. Gravimetric monitors provide accurate compliance evidence. Use both: optical for day-to-day site management informed by PM2.5 and PM10 metrics, gravimetric for regulatory documentation.

Q: How often must equipment be calibrated?

A: Continuously gravimetric monitors should be calibrated and maintained according to manufacturer specifications. Real-time optical sensors should be recalibrated regularly to maintain accuracy. Passive sampling doesn’t require calibration (each batch is independently weighed by accredited laboratories).

Next Steps

Dust monitoring equipment selection should be driven by your project’s specific risks, regulatory requirements, and compliance strategy. Optical monitors for operational response, gravimetric for legal evidence, passive sampling as the compliance foundation.

If your construction project needs guidance on dust monitoring equipment selection and installation, contact EMSOL to discuss a monitoring strategy appropriate for your project’s specific risks and regulatory environment.

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